Penerapan Total Productive Maintenance (TPM) Pada Mesin Building RTBC1 Di PT ASWX

Astika Sari Wijaya; Rizqi Wahyudi

doi:10.35760/tr.2025.v30i2.14069

Penerapan Total Productive Maintenance (TPM) Pada Mesin Building RTBC1 Di PT ASWX

Astika Sari Wijaya
Program Studi Teknik Industri, Institut Teknologi Sumatera
Indonesia

Rizqi Wahyudi
orcid

https://scholar.google.com/citations?user=-A_qDJMAAAAJ&hl=id
Program Studi Teknik Industri, Institut Teknologi Sumatera, Lampung Selatan
Indonesia

DOI: http://dx.doi.org/10.35760/tr.2025.v30i2.14069

Abstract

The RTBC1 machine is a building machine used to combine tire components. The problem in this study is that the current condition of the RTBC1 building machine is not yet in a suitable condition to operate effectively. The cause is that there is output from the machine that experiences damage (downtime) and disruptions to the machine due to machine components experiencing problems that impact the speed of machine production. This study aims to analyze the most dominant factors of the Six Big Losses, the implementation of Total Productive Maintenance (TPM) and Maintenance, Repair, and Overhaul (MRO), and provide recommendations for continuous improvement from the results of TPM implementation. The initial research results obtained that the OEE value of the RTBC1 machine is 78% and is still below the international standard (≥85%). After the initial improvement recommendations using one of the TPM pillars, namely autonomous maintenance, a change in the machine's OEE value was obtained, which increased by 5.1% to 83.1%. However, this only slightly reduced the value of losses, there are still two dominant losses, namely reduced speed losses with a value of 20.78% and idling and minor stoppages losses with a value of 14%. The improvement recommendations given to reduce these two losses are to use one of the MRO actions, namely running maintenance.

Keywords

Mesin RTBC1, OEE, Six Big Losses, TPM, MRO

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Program Studi Teknik Industri, Institut Teknologi Sumatera, Lampung Selatan
Bio Statement : Rizqi Wahyudi is a lecturer at Department of Industrial Engineering, Faculty of Technology Production and Industrial, Institut Teknologi Sumatera, South Lampung, Indonesia. Research Interests : Manufacture System, Product Development, Agroindustri and Safety