AN EXTENSIVE INSPECTION OF THE FORKLIFT FB25-77 IN THE MANUFACTURING SECTOR BASED ON INDONESIAN MINISTRY OF LABOUR REGULATION

Mutiarani Mutiarani
Politeknik Negeri Batam
Indonesia
Rahman Hakim
orcid
Politeknik Negeri Batam
Indonesia
Lalu Giat Juangsa Putra
Politeknik Negeri Batam
Indonesia
Oriza Satifa
Politeknik Negeri Batam
Indonesia

Abstract

Workplace accidents can arise from various factors such as human elements, environmental conditions, equipment, machinery, work processes, the nature of tasks, and work methodologies. Forklifts which is classified under lifting and transporting equipment, are frequently utilized in industrial settings for material movement. To mitigate the risk of work-related accidents and ensure the safety and suitability of a forklift for operational use, a systematic inspection and testing process are essential. Typically conducted at regular intervals, every two years, and annually for regular use, this process assesses various aspects of lift and transport equipment, including forklifts. This study aims to evaluate the conformity of the examination results for a FB25-77 type forklift with the standards outlined in Minister of Manpower Regulation No. 8 of 2020. Employing a descriptive analysis method, the study involves comparing the actual condition of forklifts in the field against all the specified requirements in Permenaker No. 8 of 2020, encompassing visual inspection of construction, dimensional measurements, non-destructive testing (NDT), functional testing, and load testing. Based on the comprehensive inspection and testing procedures, it was ascertained that the equipment meets the Occupational Health and Safety (OHS) requirements, thereby warranting the issuance of a certificate by the Provincial Manpower Service.

Keywords
Forklifts; Annual Inspection (Riksa Uji); Minister of Manpower Regulation
References

M. R. Suryoputro, Khairizzahra, A. D. Sari, and N. W. Widiatmaka, “Failure Mode and Effect Analysis (Fuzzy FMEA) Implementation for Forklift Risk Management in Manufacturing Company PT.XYZ,” IOP Conf Ser Mater Sci Eng, vol. 528, no. 1, p. 012027, May 2019, doi: 10.1088/1757-899X/528/1/012027.

A. Fyona, M. P. Nababan, B. Baharudin, and R. Hakim, “Analisis Proses Penentuan Kelayakan dan Pengamanan Penggunaan Overhead Crane Menggunakan Metode Pemeriksaan dan Pengujian Teknis K3,” Jurnal Teknologi dan Riset Terapan (JATRA), vol. 4, no. 1, hal. 21–27, Jun. 2022, doi: 10.30871/JATRA.V4I1.3795.

T. Shinozaki, E. Yano, and K. Murata, “Intervention for prevention of low back pain in Japanese forklift workers,” Am J Ind Med, vol. 40, no. 2, hal. 141–144, Aug. 2001, doi: 10.1002/AJIM.1081.

M. Husna, D. Kurniasih, P. Nur, and A. Nugroho, “Analysis of the Effect of JSA, Hirarc and Unsafe Action on the Occupation of Work Accidents on Forklift Operations in a Light Steel Company-East Java,” Int J Innov Sci Res Technol, vol. 7, no. 9, 2022, Accessed: Jan. 09, 2024. [Online]. Available: www.ijisrt.com556

G. Pantazopoulos, A. Vazdirvanidis, A. Rikos, and A. Toulfatzis, “Analysis of abnormal fatigue failure of forklift forks,” Case Stud Eng Fail Anal, vol. 2, no. 1, hal. 9–14, Apr. 2014, doi: 10.1016/J.CSEFA.2013.12.005.

J. M. Massone and R. E. Boeri, “Failure of forklift forks,” Eng Fail Anal, vol. 17, no. 5, hal. 1062–1068, Jul. 2010, doi: 10.1016/J.ENGFAILANAL.2009.12.005.

C. F. Liew, J. Prakash, S. Kamaruddin, al -, A. R. Nadaf, and R. M. Chanmanwar, “Design Failure Mode and Effect Analysis – Case Study,” IOP Conf Ser Mater Sci Eng, vol. 998, no. 1, p. 012053, Dec. 2020, doi:

1088/1757-899X/998/1/012053.

R. Hakim et al., “Hazard Identification And Risk Assesment (HIRA) Pada Proses Riksa Uji Mesin Crimping Semi-Otomatis,” Jurnal Teknologi dan Riset Terapan (JATRA), vol. 5, no. 1, hal. 9–15, Jun. 2023, doi: 10.30871/JATRA.V5I1.4708.

B. Baharudin, H. Widiastuti, N. F. P. Loksonowati, P. A. Prajasutra, and A. A. Z. Effendi, “Analysis of preventive maintenance on forklifts with the lifting and transporting instruments inspection method,” AIP Conf Proc, vol. 2665, no. 1, Sep. 2023, doi: 10.1063/5.0126280/2912647.

T. Horberry, T. J. Larsson, I. Johnston, and J. Lambert, “Forklift safety, traffic engineering and intelligent transport systems: a case study,” Appl Ergon, vol. 35, no. 6, hal. 575–581, Nov. 2004, doi: 10.1016/J.APERGO.2004.05.004.

Information
PDF
6 times PDF : 5 times